Industrial Energy Monitoring System
Electricity plays an indispensable role in different industries. With the increasing need of electricity, it is important to control their energy use. This Industrial Energy Monitoring System cares about the implicit cost more than explicit cost (facility/construction cost, purchasing cost, etc.).
This system allows users to manage many types of cost, such as electricity waste cost, labor cost, maintenance cost, unplanned downtime cost, industrial safety cost. The Industrial Energy Monitoring System of 3Egreen aims at solving the following problem:
1. High electricity fee
Decrease electricity of production
Adjust electric power capacity contracts
2. Difficult to manage equipment
Find out the aging machine
Increase the utilization rate
3. Low production line efficiency
Digitize your process line
4. Need abnormal information
Find suspected short circuit and leakage
By using this system, users can increase and reduce defect rate. With the cloud, data can be analyzed. On the platform, users can not only manage and monitor the condition of equipment but also install smart meters/devices to fulfill process optimization and smart manufacturing.
7 Features: Case Demonstration
1. [ Aging Energy Usage Detection ]
This Industrial Energy Monitoring System is able to do analysis of energy using trend and detect abnormal status with provided cloud platform. See more real case-demonstration below.
This figure shows about 5kWh extra energy use (compared with rated power) with the aging device.
This picture shows abnormal high-power consumption from a machine five years operation, and ensures the issue after restarting the machine twice (the two down points marked by squares).
2. [ Abnormal Status Detection ]
12 Types of alert available:
ü Sidebar Demand Alert | Average Current | Phase Current Lack
ü Phase Abnormal | Device Power On | Device Power Off
ü Realtime Current | Realtime Power | Realtime Temperature
ü Realtime Humidity | Working Time Period | Idle Time Period
Electrical devices like freezers are easy to become malfunction under environment with high humidity. Or, outsourcing vendor sometimes would fail to detect device abnormalities in time. This system is designed with alert notification via specific APP, allowing staff to monitor and maintain their equipment more easily (warnings are shown via data under red background).
Using designed patch to monitor devices via IoT (compressor plug in this case) – users could receive abnormal temperature alert to prevent the plug from burning.
3. [ Utilization Rate Analysis and visualization ]
Present utilization rate with figures – able to track the rate more easily under different modes.
This picture presents this monitoring system can provide rate analysis to track why the same two machines have different power.
4. [ Data Optimization: Collect/observe data and reset parameter ]
This system can keep track of abnormal situations, take them into consideration and optimize data based on different conditions. The picture below shows parameter resetting because abnormal temperature was detected.
5. [ Collect monthly data: manage power use effectively to avoid exceeding ]
With the cloud platform, users are able to keep good track of their spending on electricity use.
6. [ Able to do analysis by groups or by individual machine ]
With the software, users can check the data of equipment by setting groups or simply monitor each machine individually, providing more flexible ways to do power management.
7. [ Data comparison ]
The industrial energy monitoring system can compare data and provide a sufficient reference for users to make decisions about choosing electrical equipment. The figure shows comparison between variable-frequency and fixed-frequency air compressor.
The machine with Variable-Frequency is more power efficient.
At 3Egreen, we make all power usage VISUALIZED for all equipment in a simple way. 3Egreen successfully achieves a "micro-smart grid" service by creating an intelligent wireless meter system, which is completely different from other expensive and complicated maintenance systems. We offer an easy-to-install electricity management system for industrial customers. Our users have obtained great benefits: energy safety, energy-saving, and predictive maintenance via data analytics.